GASOLINE AND DIESEL ENGINES SPECIFICATIONS
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Tohatsu M50D2 Specifications

Engine Model: Tohatsu M50D2
Engine Type: 2-stroke 3-cylinder gasoline outboard engine
Total Displacement: 42.5 cu.in (697 cc)
Rated Engine Power: 50 Hp (37 kW) at 5500 rpm
Fuel System: Carburetor

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General Technical Data

The Tohatsu M50D2 is a three-cylinder, loop-charged two-stroke outboard delivering 50 horsepower. Offered in multiple configurations - including manual start with tiller handle (MF), electric start with tiller (EFTO), remote electric start with manual tilt (EPO), and remote electric start with power trim and tilt (EPTO) - this engine builds upon the proven platform shared with the M40D2. It is renowned for an exceptional power-to-weight ratio and renowned reliability, making it a popular choice for boaters requiring a robust yet lightweight powerplant for small to medium-sized vessels.

The Tohatsu M50D2 represents a well-engineered and dependable outboard option. Its in-line three-cylinder design provides smooth operation with good fuel economy, a direct benefit of its loop-charged induction system. Users appreciate the engine's straightforward design, which contributes to its reputation for reliability. A key strength across multiple models is the availability of features like an 11-amp alternator for powering electronics and an optional power trim and tilt system.

The engine is built with corrosion-resistant materials, including high-grade marine aluminum alloy and zinc-coated internal water passages, enhancing its longevity, especially in saltwater environments. An Electronic Safety Governor protects the engine from over-revving by limiting RPM, while an overheat warning and water pressure sensor provide additional operational security.

Engine Model: Tohatsu M50D2 MF, EFTO, EPO, EPTO.
Engine Type: 2-Stroke.
Number of Cylinders: 3.
Bore x Stroke: 68 mm x 64 mm (2.68 in x 2.52 in).
Piston Displacement: 697 cc (42.53 cu in).
Power Output: 37.0 kW (50 HP).
Full Throttle Operating Range: 5150-5850 r/min.
Idle Speed in Neutral Gear: 900 r/min.
Minimum Trolling Speed in Forward Gear: 750 r/min.
Exhaust System: Through-hub exhaust.
Cooling System: Water cooling with thermostat control
Starting System: Manual (MF model) / Electric starter motor (EFTO, EPO, EPTO models).
Ignition System: Flywheel Magneto CDI (Capacitor Discharge Ignition).
Spark Plug: NGK B8HS-10 or BR8HS-10 (for M50D2).
Spark Plug Gap: 0.9-1.0 mm (0.035-0.039 in).
Alternator: 12V, 130W, 11A (Standard on electric start models, optional on manual start).
Trim System: Manual trim and tilt (MF, EPO models) / Power trim and tilt (EFTO, EPTO models).
Steering Angle (MF, EPO): 80 degrees.
Steering Angle (EFTO, EPTO): 70 degrees.
Trim Angle (MF, EPO): -8 to 12 degrees.
Trim Angle (EFTO, EPTO): -4 to 14 degrees.
Trim Position (MF, EPO): 6.
Trim Position (EFTO, EPTO): 4.
Tilt Up Angle (MF, EPO): 63 degrees.
Tilt Up Angle (EFTO, EPTO): 62 degrees.
Gear Shift: Dog clutch (F-N-R).
Gear Reduction Ratio: 1.85 (13:24).
Fuel: Unleaded Regular Gasoline with an anti-knock index (R+M/2) of 87 or higher, or a Research Octane Number (RON) of 91 or higher.
Fuel Tank Capacity: 25 L (6.6 US gal) Separate fuel tank.
Engine Oil: Genuine two-stroke engine oil or NMMA certified TC-W3 outboard oil.
Engine Oil Mixing Ratio: 50:1 (Pre-mix for manual start models) / Auto-mixing for specific electric start models. Gear Oil: API GL-5, SAE 80-90.
Gear Oil Capacity: 0.5 L (16.9 US fl oz / 17.6 Imp fl oz).
PTT Fluid (EFTO, EPTO): ATF (Automatic Transmission Fluid) Dexron III..

Powerhead

The M50D2 features a loop-charged, three-cylinder powerhead. Loop charging is a highly efficient scavenging method that directs the fuel-air mixture in a loop to push out exhaust gases, resulting in smoother operation and improved fuel economy compared to older cross-flow designs.

The engine is built with a high-grade marine aluminum alloy for the block and other components, providing excellent corrosion resistance and durability while keeping weight low. The CD ignition system contributes to quick and reliable starts.

Fuel System

The fuel system is carbureted. It is designed to run on standard 87-octane unleaded gasoline. A separate 25-liter fuel tank is provided with the outboard. The system includes a fuel filter located on the engine that requires periodic inspection and cleaning.

Lubrication System

The lubrication system varies by model. The base manual start (MF) model requires fuel pre-mixed at a 50:1 ratio. Many electric start versions, such as the EPO and EPTO, feature Tohatsu's automixing oil injection system for optimum lubrication under varying loads, which simplifies refueling.

For these automixing models, a 2-liter engine oil tank is located conveniently on top of the motor for easy refills. During the 10-hour break-in period, a richer fuel mixture is recommended: a 25:1 pre-mix ratio for pre-mix models, and a 50:1 pre-mix in addition to the automixing system for oil-injected models.

Cooling System

Cooling is managed by a forced water system that is thermostatically controlled to maintain a consistent engine temperature for optimal performance and longevity. The system features a water pump with a durable stainless steel housing for outstanding reliability.

An overheat warning (audible alarm) alerts the operator if the engine approaches a critical temperature. A water pressure sensor is also incorporated into the system.

Mid Section and Lower Unit

The M50D2 is fitted with a durable mid section and lower unit housing a forward-neutral-reverse dog clutch. The gear reduction ratio is 1.85:1 (13:24). The recommended gear oil is an API GL-5, SAE 80-90 grade, with a total capacity of 0.5 liters.

The lower unit is equipped with a replaceable trim tab, which also serves as a sacrificial anode for corrosion protection. The through-hub exhaust system contributes to quieter operation.

Trim and Tilt System

The M50D2 is offered with two types of trim systems. The MF and EPO models feature a manual trim and tilt system with six trim positions. This system includes a reverse lock lever and a thrust rod for shallow water drive.

The EFTO and EPTO models are equipped with a power trim and tilt system, which uses electric hydraulic pumps to adjust the motor's angle. This system uses Dexron III Automatic Transmission Fluid and has a manual relief valve for emergency operation.

Propeller Information

The recommended propeller selection range for the M50D2 is from 7 to 15 inches of pitch. The correct propeller must be selected so that the engine operates within its wide-open throttle (WOT) range of 5150-5850 r/min under a normal load for optimal performance and engine longevity. A worn or bent propeller will lower motor performance and can cause engine trouble.

Dimensions and Weight

Overall Length (MF, EFTO): 1143 mm (45.0 in)
Overall Length (EPO, EPTO): 630 mm (24.8 in)
Overall Width (MF, EFTO): 384 mm (15.1 in)
Overall Width (EPO, EPTO): 345 mm (13.6 in)
Overall Height (Short Shaft MF/EFTO): 1225 mm (48.2 in)
Overall Height (Short Shaft EPO/EPTO): 1192 mm (46.9 in)
Overall Height (Long Shaft MF/EFTO): 1352 mm (53.2 in)
Overall Height (Long Shaft EPO/EPTO): 1319 mm (51.9 in)
Transom Height (Short Shaft): 403 mm (15.9 in)
Transom Height (Long Shaft): 530 mm (20.9 in)
Weight (Short Shaft MF): 72 kg (159 lb)
Weight (Short Shaft EFTO): 87.5 kg (193 lb)
Weight (Short Shaft EPO): 74.5 kg (164 lb)
Weight (Short Shaft EPTO): 83.5 kg (184 lb)
Weight (Long Shaft MF): 73.5 kg (162 lb)
Weight (Long Shaft EFTO): 89 kg (196 lb)
Weight (Long Shaft EPO): 76 kg (168 lb)
Weight (Long Shaft EPTO): 85 kg (187 lb)

Maintenance Data

First 10 Hours / 1 Month: Initial dealer inspection. Every 50 Hours / 3 Months: Check and clean the fuel filter and oil filter. Inspect spark plugs, clean or replace as needed, and adjust gap to 0.9-1.0 mm (0.035-0.039 in). Check and re-tighten all accessible bolts and nuts. Apply grease to all sliding and rotating parts and grease nipples.

Every 100 Hours / 6 Months: Change gear oil, inspecting for water or metal particles. Have a dealer check carburetor adjustment and ignition timing. Inspect the water pump impeller for wear. Replace the water pump impeller every 12 months.

General: Check anodes for corrosion and replace if significantly eroded. Flush the cooling system with fresh water after each use in salt or polluted water using the flushing attachment on the gear case.

Tightening Torques

Gear Oil Plug: 4 Nm (3 lb-ft)
Propeller Nut: 35 Nm (25 lb-ft)
Spark Plug: 27 Nm (20 lb-ft)
PTT Manual Relief Valve: 1.8 Nm (1.4 lb-ft)

Boat Applications

The Tohatsu M50D2 is designed for a wide variety of small boats, where its power-to-weight ratio and multiple configurations are advantageous. Ideal applications include: Fishing Boats: A popular choice for small aluminum tiller-steered boats, jon boats, and lightweight center consoles.

Runabouts: Provides strong performance for small fiberglass runabouts and bowriders. Utility Boats: Well-suited for skiffs, inflatables, and other light commercial or recreational utility craft used in sheltered waters. Auxiliary Power: Can serve as reliable auxiliary power for larger sailing yachts.

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