GASOLINE AND DIESEL ENGINES SPECIFICATIONS
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Mercury 400R Verado Specifications

Engine Model: Mercury Verado 400R
Engine Type: 4-stroke 6-cylinder DOHC 24-valve supercharged gasoline outboard engine
Total Displacement: 158.5 cu.in (2.6 L)
Rated Engine Power: 400 Hp (298 kW) at 7000 rpm
Fuel System: Sequential multi-point electronic fuel injection (EFI)

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General Technical Data

The Mercury Verado 400R is an extraordinary outboard that redefines performance expectations. Based on the inherently smooth and compact 2.6-liter inline-six architecture, it is transformed by a water-cooled supercharger and a dedicated cold air induction system that feeds denser, cooler air to the combustion chambers. The result is explosive, instantaneous torque that delivers stunning acceleration; a Force Crossover 26 test boat equipped with a 400R accelerated from troll to plane in just eight seconds.

This immense power is delivered with the legendary Verado smoothness, as the Advanced MidSection (AMS) with perimeter mounts virtually eliminates vibration transmission to the hull. The 400R is offered with a choice of gearcases - the heavy-duty 5.44-inch for traditional applications or the race-proven Sport Master with low water pickups for enhanced performance on high-speed hulls.

Fully integrated with SmartCraft Digital Throttle and Shift (DTS) and available with Joystick Piloting featuring Skyhook, the 400R provides not only blistering performance but also precise control and advanced station-keeping capabilities. For boaters who demand the absolute pinnacle of four-stroke outboard performance, the Verado 400R is in a class of its own.

Engine Type: Inline 6-cylinder (L6), four-stroke, supercharged.
Valvetrain: Dual Overhead Camshafts (DOHC) with 24 valves.
Displacement: 2.6 Liters (158.5 Cubic Inches).
Bore and Stroke: 82 mm by 82 mm (3.23 inches by 3.23 inches).
Power Output: 400 Hp at the propeller shaft (298 kW).
Full Throttle Operating Range: 6400-7000 RPM.
Idle RPM (in neutral): 600 RPM.
Air Induction: Supercharged system with a custom cold air intake, charge air cooling via a water-cooled supercharger, and electronic boost pressure control.
Fuel Induction System: Sequential multi-port electronic fuel injection (EFI).
Ignition: SmartCraft Digital Inductive ignition.
Alternator Output: A belt-driven 70-amp alternator produces 882 W.
Recommended Fuel: Unleaded 95 RON minimum for maximum performance. Electronic knock control allows safe operation on 89 octane (95 RON) fuel if premium is unavailable.
Recommended Oil: SAE 25W-50 FC-W synthetic blend racing oil.
Engine Oil Capacity: 8.0 Liters (8.5 US Quarts).
Engine Protection: The SmartCraft Engine Guardian system monitors critical sensors and can automatically reduce power to prevent damage from adverse operating conditions.
Starting System: Smart Start Electric.
Controls: SmartCraft Digital Throttle and Shift (DTS).
Steering: Electro-hydraulic power steering.
Trim System: Power trim and tilt with SmartCraft programmable tilt.
Emissions Star Rating: CARB 3-star.

Powerhead

The foundation of the 400R is the robust and inherently balanced L6 platform, upgraded to withstand the stresses of 400 Hp.

Cylinder Block: The engine utilizes a proven 2.6-liter inline 6-cylinder block with structural upgrades to the cylinder block and head to ensure classic Verado durability at the higher power output. The square architecture (bore and stroke both 82mm) reduces piston speeds compared to other designs.

Cylinder Head and Valvetrain: The engine features a sophisticated Dual Overhead Cam (DOHC) design with 24 valves actuated by roller cam followers, eliminating the need for clearance checks. The Cosworth-inspired design incorporates ample material between the four valves per cylinder and spark plugs for a long service life, and it allows for oversized pistons and rings should a future rebuild be required.

Fuel System

0The fuel system is specifically calibrated for the 400R's high-performance demands. It uses a sequential multi-port electronic fuel injection (EFI) system for precise fuel metering under all loads. The engine's computer manages this process, integrating with the electronic boost control and cold air induction system to deliver a seamless and explosive power curve.

Lubrication System

The engine utilizes an integrated wet sump lubrication system with a total oil capacity of 8.0 Liters (8.5 US Quarts). It requires SAE 25W-50 FC-W synthetic blend racing oil, a high-performance formulation designed to withstand the extreme temperatures and shear forces present in this supercharged application. A radiator-style oil cooler helps manage oil temperatures.

Cooling System

Cooling is managed by a high-flow water-cooled system with thermostat and pressure control, critical for maintaining safe operating temperatures at high power outputs. The system also serves to cool the supercharger itself, reducing intake temperatures and significantly increasing air density for greater power.

Mid Section and Lower Unit

Advanced MidSection (AMS): Features perimeter mounts that virtually eliminate vibration in the boat. For Sport Master applications, the AMS includes stainless steel guide plates with composite wear pads for enhanced engine stability and improved handling at speed. Gearcase Options: The Mercury 400R Verado is unique in offering two distinct gearcase options.

Sport Master Gearcase: A race-proven gearcase with low water pickups for added performance, enhanced boat handling, speed, and efficiency. Ideal for high-performance hulls including catamarans and single-engine flats boats. Joystick Piloting (JPO) models are available exclusively with cambered Sport Master gearcases.

Heavy-Duty 5.44" Gearcase: The standard Verado HD gearcase for more traditional applications.
Gearcase Ratio: 1.75:1.
Exhaust System: Through prop.

Trim and Tilt System

The Verado 400R is fitted with a heavy-duty power trim and tilt system with SmartCraft programmable tilt. This allows for precise adjustment of the engine angle for optimal boat performance, handling, and shallow water operation.

Maximum Trim Range: 20° (-6° to 14°).
Maximum Tilt Range: 73° (-6° to 67°).

Propeller Information

Propeller selection is critical for the 400R and depends heavily on the gearcase choice and boat application. The correct propeller must allow the engine to operate within its 6400-7000 RPM full-throttle range. Sport Master Gearcase: Designed to work with high-performance propellers. The exact specifications are application-dependent.

5.44" HD Gearcase: Uses a 31.75 mm (1-1/4 in.) diameter propeller shaft. With the exception of CNC Cleaver propellers, all propellers used on this shaft require the heavy-duty propeller hub kit. In a sea trial on a Force Crossover 26, a 19-inch pitch Quicksilver Tempest three-blade stainless steel propeller was a perfect match.

Dimensions and Weight

Shaft Length Options:
20 inches (508 mm).
25 inches (635 mm).
30 inches (762 mm).

Dry Weight (Lightest Model): The lightest configuration of the Verado 400R has a dry weight of 668 lbs (303 kg). With power steering, an XL model weighs 309 kg.

Maintenance Data

Every 100 hours:
Change engine oil and replace the oil filter.
Check the outboard for tightness to the boat transom.
Inspect thermostat visually for corrosion and/or for a broken spring.
Check engine water separating fuel filter for contaminants.
Clean and/or replace filter.
Drain and replace gearcase lubricant.
Check power steering fluid.
Inspect battery.
Check wiring and connectors.

Every 300 hours:
Replace water pump impeller.
Check power trim fluid.
Replace high‑pressure in‑line fuel filter.
Replace spark plugs.
Replace accessory drive belt.

Tightening Torques

Propeller Nut (HD Gearcase): 55 lb-ft.
Spark Plugs (NGK ILFR6G-E): 20 lb-ft (27 Nm).
Anode Screws: 50 lb-in.
Engine Oil Drain Plug: 20 lb-ft.

Boat Applications

The Verado 400R is designed for serious performance applications where power, acceleration, and power-to-weight ratio are paramount. High-Performance Center Consoles and Catamarans: Ideal for multi-engine setups on offshore performance boats, delivering exceptional speed and handling. Rigid Inflatable Hulls (RIBs): Its exceptional power-to-weight ratio makes it well-suited for these high-performance applications.

Bass and Deck Boats: Provides rocket-like power for quick acceleration in competitive fishing and recreational running. Offshore Fishing Boats: Delivers the power to reach distant grounds quickly with the legendary Verado smoothness and quiet operation. Pontoons and Tritoons: Provides unparalleled power for luxury performance pontoons. Multi-Engine Setups: Popular in twin, triple, and quad configurations, benefiting from DTS features like automatic throttle synchronization and shadow mode.

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